Resumen

SANTIAGO D, José G; FARIA, Mery  y  OLMO, Gabriel. Microfiltration and ultrafiltration systems dimension for using in Tetanus Toxin production in the Instituto Nacional de Higiene “Rafael Rangel”. INHRR [online]. 2011, vol.42, n.2, pp.25-32. ISSN 0798-0477.

Tangential Flow Filtration (TFF) technology was evaluated to process tetanus toxin which is produced by Clostridium tetani bacterium. Microfiltration (MF) is used to retain cells while allowing passage of the toxin to the filtrate stream. The filtrate is co - llected and further processed by Ultrafiltration (UF) to concentrate the toxin and to maximize the wash of small species by a Dia filtration step. Both, MF and UF processes were evaluated to specify the filters and corresponding critical process parameters to scale-up the application. As part of the evaluation, flow ra te, processing time, yield and product attributes were characterized. The cell harvest containing the tetanus toxin was processed using a laboratory scale TFF system designed to product the TFF effect. The evaluation demonstrated that a cassette in sus pended screen format and membrane with 0.2μm pore is the right selection for the MF step. It showed 100% of toxin transmission without the presence of cellular debris and average process flux of 73.30 L/m2h. The UF step was conducted using the same system with cassettes in me dium screen format with pores of 50 and 70kDa. It showed 100% retention of the toxin with a process flux of 106,7 and 104,4L/m2h, respectively. To maximise product retention during UF, the 50 kDa membrane was selected. These results were used to scale-up the application to process the industrial volume of 650 a 950 liters in 3 hours of processing time. Membrane area sizing of MF and UF to be acquired is estimated in 20m2 and 5m2, respectively.

Palabras clave : Tetanus toxin; cell separation; microfiltration; protein concentration; ultrafiltration.